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Forward Collision Warning (FCW) and Lane Departure Warning (LDW) systems are two active safety systems that have recently been added to the U.S. New Car Assessment Program (NCAP) evaluation. Vehicles that pass confirmation tests may advertise the presence of FCW and LDW alongside the vehicle's star safety rating derived from crash tests. This paper predicts the number of crashes and injured drivers that could be prevented if all vehicles in the U.S. fleet were equipped with production FCW and/or LDW systems. Models of each system were developed using the test track data collected for 16 FCW and 10 LDW systems by the NCAP confirmation tests. These models were used in existing fleetwide benefits models developed for FCW and LDW. The 16 FCW systems evaluated could have potentially prevented between 9% and 53% of all rear-end collisions and prevented between 19% and 60% of injured (MAIS2+) drivers. Earlier warning times prevented more warnings and injuries.

We develop a simulation tool which reproduces lane departure crashes for the purpose of estimating potential benefits of Lane Departure Warning (LDW) systems in the American traffic environment. Tools that allow a fast evaluation of active safety systems are useful to make better systems, more effective in the real world; however accuracy of the results is always an issue. Our proposed approach is based on developing a simulation tool that reproduces lane departure crashes, then adding the effect of the LDW to compare the cases with and without the safety system, and finally comparing the results of different settings of the safety system. Here, the accurate reproduction of the relevant crashes determines the reliability of the results. In this paper, we present the reproduction of the lane departure crashes occurred in American roads in one year, by using data distributions obtained from retrospective crash databases.

Tire-pavement interaction noise (TPIN) is a dominant source for passenger cars and trucks above 40 km/h and 70 km/h, respectively. TPIN is mainly generated from the interaction between the tire and the pavement. In this paper, twenty-two passenger car radial (PCR) tires of the same size (16 in. radius) but with different tread patterns were tested on a non-porous asphalt pavement. For each tire, the noise data were collected using an on-board sound intensity (OBSI) system at five speeds in the range from 45 to 65 mph (from 72 to 105 km/h). The OBSI system used an optical sensor to record a once-per-revolution signal to monitor the vehicle speed. This signal was also used to perform order tracking analysis to break down the total tire noise into two components: tread pattern-related noise and non-tread pattern-related noise.

A new hybrid transmission has been developed for all-wheel-drive (AWD) cars, and is used in the new Lexus LS600h and LS600hL for its first application. It has a compact layout consisting of a power-split device, generator, high-output electric motor, and a two-stage speed reduction device. Combined with a 5-liter V-8 engine, it achieves power performance rivaling 6-liter engine vehicles, the fuel efficiency of a medium-class vehicle, and outstanding quietness. This paper describes the structure, performance, and shift control technology of this hybrid transmission.

Inerters have become a hot topic in recent years, especially in vehicle, train, and building suspension systems. The performance of a passive inerter and a semi-active inerter was analyzed and compared with each other and it showed that the semi-active inerter has much better performance than the passive inerter, especially with the Hybrid control method. Eight different layouts of suspensions were analyzed with a quarter car model in this paper. The adaptation of dimensionless parameters was considered for a semi-active suspension and the semi-active inerters. The performance of the semi-active inerter suspensions with different layouts was compared with a semi-active suspension with a conventional parallel spring-damper arrangement. It shows a semi-active suspension, with more simple configuration and lower cost, has similar or better compromise between ride and handling than a semi-active inerter with the Hybrid control.

Magneto-rheological fluid squeeze mode investigations at CVeSS have shown that MR fluids show large force capabilities in squeeze mode. A novel MR squeeze mount was designed and built at CVeSS, and a dynamic mathematical model was developed, which considered the inertial effect and was validated by the test data. A variant engine mount that will be used for isolating vibration, based on the MR squeeze mode is proposed in the paper. The mathematical governing equations of the mount are derived to account for its operation with MR squeeze mode. The design method of a robust H✓ controller is addressed for the squeeze mount subject to parameter uncertainties in the damping and stiffness. The controller parameter can be derived from the solution of bilinear matrix inequalities (BMIs). The displacement transmissibility is constrained to be no more than 1.05 with this robust H✓ controller. The MR squeeze mount has a very large range of force used to isolate the vibration.

Efficiency of Driveshafts have not been analyzed in great detail in the past due to their relatively high efficiency. However, it is possible to obtain about a 0.1 percent increase in fuel economy by decreasing driveshaft torque losses by about 20 percent, owing to the combination mode fuel calculation. In order to improve fuel economy it is necessary to increase the efficiency of the constant velocity universal joint (C.V.J.) used for driveshafts. Additionally, propeller shafts with improved heat characteristics are required. It is for these reasons that this project is conducted. In this paper, the motion of two typical joint used for front-engine, front-drive passenger cars is analyzed geometrically and efficiency formulas are derived. One of the joints is a Rzeppa joint, used on the wheel side of the driveshaft and the other is a tripot joint, used on the differential side. These formulas are then verified by experiment.

For the launch of the redesigned Lexus LS, a new 3.5 L V6 twin turbo engine has been developed aiming at unparalleled performance on four axes, “driving pleasure”, “power-performance”, “quietness” and “fuel economy”. To achieve outstanding power-performance and high thermal efficiency, the specifications have been optimized for high speed combustion. The maximum torque of 600 Nm, power of 310 kW (yielding specific power of 90 kW/L), and the maximum thermal efficiency of 37% have been achieved using several new technologies including a high efficiency turbocharger. A prototype vehicle equipped with this engine and Direct-Shift 10AT achieved a 0-60 mph acceleration time of 4.6 sec, with extremely good CAFE combined fuel economy of 23 mpg and power-performance aligned with V8 turbocharged offerings from competing OEM’s.

Kia and Hyundai released publicly available tools in the spring of 2013 to read model year (MY) 2013 vehicle event data recorders (EDRs). By empirical testing, this study determined the tools also read data from some 2010-2012 models as EDRs were phased in by the manufacturer. Fifty-four (54) MY 2010-2012 airbag control module EDRs from the National Highway Traffic Safety Administration's (NHTSA) New Car Assessment Program (NCAP) crash tests were downloaded direct-to-module. The vehicles analyzed were exposed to frontal, side moving deformable barrier (MDB), and side pole tests. The EDR data was compared to the reference instrumentation for speed and Delta V data. Other data elements were also tabulated but are not evaluated for accuracy because they were not fully exercised during the crash tests, the reference instrumentation was not available, or they were outside the scope of this paper.